How to improve the design efficiency of non-standard automation equipment

The production of standardized products has a complete process system covering the entire life cycle of the product to regulate the product. The development process of non-standard automation equipment covers multi-disciplinary knowledge such as mechanical structure, technology, electrical, information technology, etc. It is highly creative and has high requirements for practitioners. Therefore, the process of product design must be refined.

 A complete set of standardized process systems that are applicable to the company's own conditions and can be implemented are particularly important for the design of non-standard products. The actual situation is that most non-standard enterprises have not yet established a complete design process, and the designer has too much will and experience attached to the product design process.

As a manager of an enterprise or a department, you must consciously guide employees to work according to the process and standardize their work behavior. The institutional process must be a higher constraint on the executive power of an enterprise, and it is the "law" within the enterprise.

Actively implement the "three modernizations" law

"Three modernizations" refers to standardization of parts, generalization of components, and serialization of products. There are all kinds of machinery and equipment in production activities to serve the society in order to liberate manpower and improve production efficiency.

In these equipment, in addition to standard parts, there are many parts with similar structure and process requirements. The "three modernizations" of non-standard equipment can be carried out from these places. Part standardization aims to reduce the variety of parts by specifying the structure, size, material, etc. of the parts.

The purpose of component generalization is to emphasize the use of components of the same structure and size within or between products of the same type of mechanical series to maximize the interchangeability of components.

The purpose of serialization is to reasonably arrange and plan its products according to the process parameters according to the use requirements of the same product, so as to obtain similar products that can meet different use requirements.

The implementation of "three modernizations" is conducive to reducing the design workload, shortening the design cycle, and improving product quality; it is conducive to designers to focus on the design of key components and mass production;

It is conducive to the rational use of raw materials, saving energy, reducing costs, improving quality and reliability, improving labor productivity, improving product interchangeability, facilitating maintenance, and facilitating product upgrades and improvements.